India Process Automation Market Outlook
According to the report by Expert Market Research (EMR), the India process automation market size was a value of USD 4.42 billion in 2024. Aided by the increasing demand for operational efficiency, cost reduction, and enhanced productivity across various industries, the market is projected to further grow at a CAGR of 7.5% between 2025 and 2034, reaching a value of USD 8.55 billion by 2034.
Process automation refers to the use of technology to automate repetitive tasks and processes, improving operational efficiency, consistency, and productivity. In India, the increasing adoption of digital transformation, advancements in Industrial Internet of Things (IIoT), and the shift towards Industry 4.0 are significantly driving the growth of the process automation market. From manufacturing plants to power generation facilities, the integration of automation technologies is helping businesses streamline their operations, reduce costs, and enhance overall performance.
The demand for process automation is largely driven by industries such as manufacturing, oil and gas, chemicals, pharmaceuticals, food and beverages, and power. As businesses across these sectors increasingly focus on improving productivity and reducing human error, process automation technologies are becoming a crucial part of their strategies.
Key Market Drivers
One of the primary drivers of the India process automation market is the increasing emphasis on operational efficiency. India’s rapidly expanding industrial sector is witnessing a rising demand for automation solutions that can optimise production processes, reduce downtime, and ensure consistent quality. As a result, process automation has become essential for businesses looking to maintain competitive advantages in a cost-conscious environment.
The growing need for data-driven decision-making is also driving the adoption of process automation technologies. Advanced process control (APC) systems, real-time data analytics, and machine learning algorithms allow organisations to gather actionable insights from operational data, thereby enabling more informed decision-making. The ability to optimise performance and predict future trends further increases the demand for automation systems.
Government initiatives, such as the ‘Make in India’ and ‘Digital India’ programs, are also playing a crucial role in driving the market. By encouraging the use of advanced technologies and promoting digital infrastructure, these initiatives are laying the foundation for increased adoption of process automation solutions across the country. Furthermore, policies aimed at improving the ease of doing business and attracting foreign investment have created a more favourable environment for the growth of automation solutions.
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Technological Advancements and Applications
Technological advancements in automation technologies are expanding the scope of process automation across a wide array of applications in India. One of the most significant trends is the integration of Industrial Internet of Things (IIoT) with automation systems. IIoT-enabled devices and sensors allow manufacturers to connect machines, equipment, and processes to a central network, enabling real-time monitoring and control. This level of connectivity leads to improved decision-making, predictive maintenance, and energy optimisation, all of which contribute to higher efficiency and lower operational costs.
The use of Artificial Intelligence (AI) and machine learning (ML) is another growing trend in the India process automation market. AI and ML algorithms can analyse large volumes of data generated by industrial processes and provide actionable insights that help improve production workflows. These technologies also allow for predictive maintenance, where machines and equipment can be monitored for signs of wear and tear, enabling timely intervention before issues become critical.
Robotic process automation (RPA) is increasingly being adopted in industries such as manufacturing, pharmaceuticals, and logistics. RPA uses software robots to automate routine tasks such as data entry, invoicing, and inventory management. By replacing manual labour with automated solutions, businesses can reduce errors, improve efficiency, and free up human resources for more complex tasks.
Industry-Specific Growth Drivers
In the manufacturing sector, process automation is being extensively adopted to improve production efficiency, reduce defects, and optimise resource utilisation. Automation technologies are used in tasks such as material handling, assembly, packaging, and quality control. The automotive and electronics industries, in particular, are leading the way in embracing automation, as they require high levels of precision and consistency in production processes.
The chemical industry is another key driver of India process automation market. With the need for stringent process control, quality assurance, and safety compliance, chemical manufacturers are increasingly turning to automation solutions to manage complex production workflows. Automation technologies also help chemical plants optimise energy consumption, reduce waste, and maintain regulatory compliance.
The pharmaceutical industry in India is undergoing a significant transformation, with increasing adoption of process automation to meet global standards, enhance product quality, and improve production efficiency. Automation plays a critical role in ensuring consistency, batch-to-batch accuracy, and regulatory compliance in the production of pharmaceuticals. Moreover, the use of automated systems in research and development (R&D) and quality assurance processes is further contributing to the sector’s growth.
In the food and beverage industry, process automation is helping manufacturers meet rising demand while maintaining quality and consistency. Automated systems are used in tasks such as ingredient mixing, packaging, and labelling, ensuring that production lines can operate at optimal speeds with minimal human intervention. Automation also supports the food industry in adhering to food safety standards and regulations, further driving its adoption.
India Process Automation Market Segmentation
The market can be divided based on system type, communication protocol, application, and region.
Market Breakup by System Type
- Supervisory Control and Data Acquisition (SCADA)
- Programmable Logic Controller (PLC)
- Distributed Control System (DCS)
- Machine Execution System (MES)
- Valves and Actuators
- Electric Motors
- Human Machine Interface (HMI)
- Process Safety Systems
- Sensors and Transmitters
- Others
Market Breakup by Communication Protocol
- Wired Protocol
- Wireless Protocol
Market Breakup by Application
- Oil and Gas
- Chemicals and Mining
- Consumer Goods
- Pharma and Biotech
- Water and Wastewater
- Automotive
- Power
- Others
Market Breakup by Region
- North India
- East and Central India
- West India
- South India
Competitive Landscape
Some of the major players explored in the report by Expert Market Research are as follows:
- Robert Bosch GmbH
- Siemens AG
- Schneider Electric SE
- ABB Ltd
- Delta Electronics, Inc.
- Rockwell Automation Inc
- Emerson Electric Co
- Honeywell International Inc
- Mitsubishi Electric Corp
- Yokogawa Electric Corp.
- Others
Challenges and Opportunities
While the India process automation market is growing rapidly, several challenges could impede its expansion. The initial cost of implementing automation systems can be high, particularly for small and medium-sized enterprises (SMEs). Although automation leads to long-term cost savings, the upfront investment remains a barrier for some businesses. However, as automation technology becomes more affordable and accessible, this challenge is expected to diminish.
Another challenge is the shortage of skilled workforce capable of managing and maintaining advanced automation systems. There is a growing demand for professionals with expertise in robotics, AI, and data analytics, but the supply of such talent remains limited. To address this, businesses and educational institutions must collaborate to build a skilled workforce that can support the growing adoption of process automation technologies.
Despite these challenges, the opportunities in the India process automation market far outweigh the obstacles. The increasing focus on sustainability and energy efficiency presents significant growth opportunities for process automation solutions that can optimise resource utilisation and minimise waste. Moreover, the rise of smart factories, which leverage IoT and AI technologies, is creating a new market segment for automation solutions that enable real-time data analytics and process optimisation.
The government’s push for digitalisation and smart manufacturing presents a golden opportunity for automation providers to play a significant role in India’s industrial transformation. The development of smart cities and infrastructure projects will further fuel demand for automation solutions, particularly in utilities, transportation, and urban development.
Future Outlook
The future of the India process automation market looks promising, with robust growth projected in the coming years. As industries continue to embrace digital transformation and demand for operational efficiency rises, process automation will play an increasingly critical role in enhancing productivity, reducing costs, and improving quality standards across sectors.
Technological advancements, such as AI, IoT, and RPA, will continue to drive the market, while government initiatives aimed at supporting smart manufacturing and digitalisation will provide a favourable environment for automation solutions. The growing emphasis on sustainability and energy efficiency will further create demand for process automation systems that optimise resources and reduce environmental impact.
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